The Tecnomacchine (“TM”) 200 R3 gear deburring machine offers a flexible solution for all job shops with gears up to 7.874” diameter (alternative TM models can accommodate larger work pieces). 5 work stations are utilized: 1 for loading and unloading, 2 for deburring (top and bottom), and another 2 for finish brushing (top and bottom).
This machine produces finished work pieces in as little as 20 seconds (3” diameter parts) or 55 seconds (7.8” diameter parts).
The dual rotary magazines each comprise 8 easily adjustable towers. Each tower can hold parts up to 17.7” high. For example, 283 pieces can be loaded assuming a 0.5” face width gear. This allows the machine to deburr unattended for hours.
The TM 200 R3 is designed for easy setups and adjustments. Changeovers can be completed in under 30 minutes, which minimizes machine idle time.
Both end mills and cutoff wheels can be used for deburring. Brushes are used for finishing with automatic tool wear compensation. With complete control of tool pressures, speeds, and positions, a wide variety of components can be processed.
The machine’s SPC station allows an operator to check quality mid-process. Additionally, for small lot sizes, the machine can also be used in manual-mode. In this case, the SPC station allows easy loading and unloading of a single work piece.
The TM 200 R3 offers an optimum balance between speed and flexibility. All gear manufacturers should consider
Tecnomacchine solutions as they automate for the future.