Hobs, milling cutters, shaper cutters

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Premium Cutting Tools

We offer the Helios full line of gear cutting tools including hobs, shaper cutters, and milling cutters in both bore and shank type designs. The Helios line of cutting tools also comes in several materials such as carbide, high speed steel, and state-of-the-art matallurgical materials that increase tool life while controlling cost.

All Helios gear gutting tools can be provided up to AGMA AAA specifications.

Superior Materials

Helios medium- and coarse-pitch cutting tools are produced using a state-of-the-art high speed steel material for green cutting applications. This metal can provide superior tool life versus typical high speed steels and can approach the performance of carbide tools. Even more impressive, this increase in tool life comes at a cost comparable to high speed steel!

Superior Tool Life

Helios fine-pitch carbide gear cutting tools feature a significantly superior tool life compared to typical tools. These tools are ground such that the tooth profile is 100% accurate from the front to the back of the tooth. This is accomplished without altering flute widths, providing you a tool with a significantly longer tool life. For comparison, typical hobs have an accurate tooth profile only about 23 from front to back.

Superior Coatings

We also offer fast delivery times and a variety of tool coatings, such as TiN, TiAlN (“Futura Nano”), AlCrN (“Alcrona”), AlTiCrN (“Exxtral Silver”), AlCrTiN (“Tigral”), and TiAlCN (“Variantic”). All coatings are provided by our local Balzers or Eifeler-Lafer facilities.

 

Profiles

We offer Helios gear hobs with single or multi-start threads and in profiles to suit our customer’s needs:

  • finishing involute
  • involute spline
  • skiving
  • cycloidal
  • pre-grind
  • pre-skive
  • other special profiles

Stock Tools

We also have a limited stock of hobs available for immediate delivery.

Custom Designed

Nearly all Helios cutting tools are custom-designed to each unique part drawing. This ensures the best quality tool design for each specific part.

More Parts-per-Resharpening

  • TiN 50%
  • TiAlN 65%
  • AlCrN 78%
  • AlTiCrN 75%

Improved Tool Life

  • HSS 50%
  • MC90 75%
  • Carbide 100%
Figures are for illustration only. Actual performance is subject to machining parameters.

Premium Helios Gear Cutting Tools

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